The spot welder for battery packs is a professional battery pack assembly equipment with high automation and good welding quality, which can reduce labor costs and increase price competitiveness.
Model:
WA-SW-A100DRPBattery type:
Cylindrical cellBusbar material:
Pure nickel strip or Nickel-plated steel stripBusbar thickness:
0.1~0.3mm (Customizable)Spot welder type:
Semi-automatic typeWelding head:
Electric driveWarranty:
One year warranty with lifetime supportProduct Detail
Spot Welder for Battery Packs
Battery Pack Assembly Equipment
Product overview:
As a professional battery pack assembly equipment, the spot welder for battery packs has a high degree of automation and good welding quality. The double-sided spot welding of the battery pack greatly improves the welding efficiency, which can effectively reduce labor costs and increase the price competitiveness of lithium-ion battery pack products.
Scope of application:
The spot welder for battery packs is especially designed for spot welding of lithium-ion battery packs, such as e-bike battery packs, e-motorcycle battery packs, energy storage system battery packs, wireless power-tool battery packs and EV battery packs, etc.
It is suitable for spot welding the pure nickel strips and nickel-plated steel strips, and the weldable thickness is 0.1~0.3mm.
Features:
1) Double-sided spot welding
The spot welder for battery packs can automatically perform double-sided spot welding at the same time, greatly improving the welding efficiency, which can effectively reduce labor costs and increase the price competitiveness of lithium-ion battery pack products.
2) Rotary welding head
The spot welder for battery packs is equipped two rotary welding heads can effectively solve the problem of sticking welding needles when welding pure nickel strip busbar.
3) Simple programming of the welding process
The semi-automatic spot welder for battery packs can carry out simple and fast welding program setting through three methods: CAD drawing import, array programming and manual programming. And the programming file can be stored and recalled.
4) Intelligent operation and control
The spot welder for battery packs is equipped with Industrial PC & Monitor and professional battery welding system software, simple operation and control. All welding parameters can be traced, which is convenient for data management, and has functions such as welding spot tracking, fire explosion, false welding, and missing welding monitoring records.
5) High-quality welding power source
The unique double-pulse welding technology uses different energy to discharge the welding workpiece twice to achieve better welding quality. And it is equipped with a welding current real-time monitoring system, with false welding and missing welding alarm functions, effectively guaranteeing the quality of welding.
6) Electric drive spot welding head
The use of electric drive can effectively prevent false welding and frying welding due to unstable compressed air pressure.
7) Circulating water cooling system
The spot-welding heads adopts circulating water cooling to dissipate heat, which effectively reduces the loss of welding pins and improves the welding effect.
8) Welding needles management
The battery pack spot welder has the functions of recording, alarming and resetting the number of times of welding needles use, and forecasting and reminding the replacement of welding needles.
The welding pressure of the two welding needles can be adjusted independently.
9) Breakpoint continuous welding
The battery pack spot welder has the function of origin reset and breakpoint continuous welding. That is, if the machine stops due to abnormal problems during the spot-welding process, we can choose to return to the origin or continue welding from the breakpoint.
Technical specifications
|
Product name |
Battery Spot Welding Machine |
|
Product model |
WA-SW-A100DRP |
|
Product type |
Semi-automatic type |
|
Welding type |
Double-sided spot welding |
|
Welding head type |
Rotary welding head |
|
Effective welding stroke |
Y-axis: 560mm (Customizable) |
|
Z-axis: 400mm (Customizable) |
|
|
Displacement accuracy: 0.05 mm |
|
|
Thickness of the busbar |
Nickel-plated steel strip: 0.1~0.3mm (≥0.25mm: need convex point or need to be slotted) |
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Pure nickel strip: 0.1~0.3mm (≥0.25mm: need convex point or need to be slotted) |
|
|
Welding speed |
Flat busbar: 3000~3200PCS/H |
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Convex point busbar: 2000~2500PCS/H |
|
|
Operation method |
Industrial PC & Monitor |
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Control mode |
1) Fixed current control 2) Fixed voltage control 3) Current and voltage combination control |
|
Adjustable range of welding time |
1.0ms~20.0ms Accuracy: 0.1ms |
|
Maximum welding current |
10000A |
|
Number of welding pulses |
2 |
|
Rotation angle of welding head |
1~180° |
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Adjustment range of welding head pressure |
1.0~5.0kg |
|
Welding needles |
1.8mm or 3mm or 6mm |
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Adjustable range of welding needles spacing |
0~20mm |
|
Power supply |
Single-phase AC220V±10% / 50Hz (Customizable) |
|
Power consumption: ≤3000W |
|
|
Size(W*D*H) |
About 920*1560*2000mm |
|
Weight |
About 400kg |
The nickel strip spot welder is equipped with a rotary welding head, which effectively solves the problem of sticking welding needle during the spot welding of the pure nickel strip of the battery pack.
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